1902
Inaugurated
About the Operation
Located in Swansea, Wales, the Clydach Nickel Refinery has been a beacon of metallurgical innovation since its founding in 1902 by German-born chemist and industrialist Ludwig Mond (1839–1909).
Mond’s discovery of the carbonyl process — a revolutionary method for purifying nickel — laid the foundation for what would become one of the oldest, continuously operating nickel refineries in the world.
In the 1920s, the refinery entered a new chapter when it was acquired by Inco Limited, a Canadian mining company and global leader in nickel production. This transition resulted in the modernization of the refinery and international collaboration, including the launch of commercial nickel powder production in 1943.
In 2006, following Vale’s acquisition of Inco, the refinery became part of the Vale Base Metals (VBM) global network. Today, it stands as the only nickel refinery operating in the United Kingdom, refining nickel oxide sourced from VBM operations in Canada and Indonesia, producing some of the purest nickel products available anywhere in the world.
Key Metrics
High-Quality Products
Clydach is renowned for its use of the carbonyl refining process, also known as the Mond Process. This method involves reacting nickel oxide with carbon monoxide to form nickel carbonyl gas, which is then decomposed at controlled temperatures to yield 99.9 per cent pure nickel in powder and pellet form.
The process is highly efficient and environmentally sound:
• Low energy consumption
• No polluting waste products: carbon monoxide is recycled
• Controlled emissions: toxic intermediates are managed at parts-per-billion levels
Clydach’s eight decomposer towers allow for precise control over powder morphology, producing both spiky and filamentary nickel powders tailored for advanced applications.
The refinery produces Class 1 nickel in powder and pellet form, ideal for:
• High nickel alloys
• Plating and stainless steel
• Electric vehicle batteries
• Aerospace and defense
• Electronics and 3D printing
Environmental Initiatives
Our remediation work, coupled with good water quality in the River Tawe and Swansea Canal, which hug our property, has earned us recognition by Natural Resources Wales (NRW), a governing body that sets and inspects the parameters by which we operate.
Further, to continuously improve environmental performance whilst meeting our business objectives, we operate to the internationally recognised, best-in-class standard ISO 14001. Every year, we are audited by an external third party to ensure we are meeting the standard and we are always striving to do better.
Innovation Highlight
On site, we have an algae farm — a collaboration with Swansea University’s RICE (Reducing Industrial Carbon Emissions) Group. Carbon dioxide (CO₂) emissions from the nickel refining process are being captured and used to grow algae at the farm.
The project aims to demonstrate that industrially derived CO₂ can be captured and rerouted for growing algae, which, in turn, produces high-value products in the form of protein and pigments.
Tax Incentives
We take advantage of tax incentives in some of the jurisdictions in which we operate, which are available to all taxpayers.
In some cases, tax incentives are dependent on meeting specific threshold criteria related to employment or economic activity within our broader supply chain. None of the regimes under which VBM has been granted incentives is noted by the OECD as being a harmful tax practice.
Tax policy